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文章詳情

稱重混料系統(tǒng)Weighing and mixing system

日期:2025-06-20 04:31
瀏覽次數(shù):37
摘要:稱重混料系統(tǒng)Weighing and mixing system,稱重式混料機(jī)

以下是關(guān)于稱重混料系統(tǒng)(Weighing and Mixing System)的中英文雙語(yǔ)介紹,內(nèi)容清晰分段,便于對(duì)照閱讀:
### **概述 | Overview**  
稱重混料系統(tǒng)是一種集自動(dòng)稱重、配料和混合于一體的工業(yè)設(shè)備,廣泛應(yīng)用于化工、食品、制藥、建材等行業(yè)。其核心目標(biāo)是通過(guò)高精度稱量和均勻混合,確保生產(chǎn)過(guò)程中原料配比的準(zhǔn)確性和產(chǎn)品質(zhì)量的一致性。  
A weighing and mixing system is an industrial equipment integrating automatic weighing, batching, and mixing, widely used in industries such as chemical, food, pharmaceuticals, and construction materials. Its core objective is to ensure accurate ingredient ratios and consistent product quality through high-precision weighing and homogeneous mixing.
### **系統(tǒng)組成 | System Components**  
1. **稱重模塊(Weighing Module)**  
   采用高精度傳感器和儀表,實(shí)時(shí)監(jiān)測(cè)原料重量,確保配比精準(zhǔn)。支持多種原料的單獨(dú)稱量或同步稱量。  
   Equipped with high-precision sensors and instruments to monitor material weight in real time, ensuring accurate batching. Supports individual or simultaneous weighing of multiple ingredients.  

2. **混合設(shè)備(Mixing Equipment)**  
   包括立式混合機(jī)、臥式混合機(jī)或雙螺旋錐形混合機(jī)等,通過(guò)機(jī)械攪拌實(shí)現(xiàn)物料均勻混合。  
   Includes vertical mixers, horizontal mixers, or double-screw conical mixers, achieving homogeneous mixing through mechanical agitation.  

3. **控制系統(tǒng)(Control System)**  
   PLC或工業(yè)計(jì)算機(jī)控制,預(yù)設(shè)配方參數(shù),自動(dòng)化執(zhí)行稱重、投料、混合及出料流程。  
   Controlled by PLC or industrial computers, preset recipe parameters automate processes such as weighing, feeding, mixing, and discharging.  

4. **輸送系統(tǒng)(Conveying System)**  
   通過(guò)氣力輸送、螺旋輸送機(jī)或振動(dòng)給料機(jī),實(shí)現(xiàn)原料從儲(chǔ)倉(cāng)到稱重及混合設(shè)備的無(wú)縫轉(zhuǎn)移。  
   Utilizes pneumatic conveying, screw conveyors, or vibrating feeders for seamless transfer of materials from storage silos to weighing and mixing units.  

5. **除塵與**裝置(Dust Collection & Safety Devices)**  
   配備除塵器防止粉塵污染,同時(shí)設(shè)置過(guò)載保護(hù)、緊急停機(jī)等**功能。  
   Integrated dust collectors prevent pollution, with safety features like overload protection and emergency shutdown.
### **工作原理 | Working Principle**  
1. 原料按配方需求輸送至稱重模塊,完成**計(jì)量;  
2. 稱量后的原料投入混合設(shè)備,通過(guò)攪拌葉片或螺旋結(jié)構(gòu)充分混合;  
3. 混合完成后,成品通過(guò)輸送系統(tǒng)轉(zhuǎn)移至下一工序或包裝環(huán)節(jié)。  
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1. Raw materials are conveyed to the weighing module according to the recipe for precise measurement;  
2. Weighed materials are fed into the mixer, thoroughly blended via blades or screws;  
3. After mixing, the final product is transferred to the next production stage or packaging via conveying systems.
### **應(yīng)用領(lǐng)域 | Applications**  
- **化工行業(yè)**:塑料母粒、涂料、染料的配制;  
- **食品行業(yè)**:調(diào)味料、奶粉、飼料的混合;  
- **制藥行業(yè)**:片劑、顆粒劑的原料均勻混合;  
- **建材行業(yè)**:混凝土、干粉砂漿的自動(dòng)化生產(chǎn)。  
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- **Chemical Industry**: Preparation of plastic masterbatches, coatings, and dyes;  
- **Food Industry**: Blending of seasonings, milk powder, and animal feed;  
- **Pharmaceuticals**: Homogeneous mixing of tablet or granule ingredients;  
- **Construction**: Automated production of concrete and dry mortar.
### **優(yōu)勢(shì) | Advantages**  
- **高精度**:稱重誤差可控制在±0.1%~0.5%,保障配方一致性;  
- **高效率**:自動(dòng)化流程減少人工干預(yù),提升產(chǎn)能;  
- **靈活性**:支持多配方切換,適應(yīng)小批量定制化生產(chǎn);  
- **環(huán)保****:封閉式設(shè)計(jì)減少粉塵泄漏,符合工業(yè)衛(wèi)生標(biāo)準(zhǔn)。  
---  
- **High Precision**: Weighing accuracy within ±0.1%~0.5%, ensuring recipe consistency;  
- **High Efficiency**: Automated workflows reduce manual intervention and increase output;  
- **Flexibility**: Supports multi-recipe switching for small-batch customized production;  
- **Eco-Friendly & Safe**: Enclosed design minimizes dust emissions, complying with industrial hygiene standards.
### **結(jié)論 | Conclusion**  
稱重混料系統(tǒng)通過(guò)智能化和集成化設(shè)計(jì),成為現(xiàn)代工業(yè)生產(chǎn)的核心環(huán)節(jié),助力企業(yè)實(shí)現(xiàn)降本增效與質(zhì)量管控的雙重目標(biāo)。  
With intelligent and integrated design, weighing and mixing systems serve as a core component in modern industrial production, helping enterprises achieve both cost-efficiency and quality control.
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